The characteristics of spiral quick freezer and its installation, use and maintenance
2022-12-19
The spiral quick-freezer is an energy-saving quick-freezing equipment with a large freezing capacity. It is currently the first choice for food processing enterprises at home and abroad to use quick-frozen meat and other frozen products with large thickness, large volume and high feed temperature.
Scope of application of spiral quick freezer: prepared food, ice cream, pasta, cut meat and poultry, aquatic products, fried food, small packaged food, etc.
1. The spiral quick-freezing room has a large freezing capacity. Due to the double-helix structure, the characteristics of the spiral quick-freezing machine are brought into full play;
2. Compact structure, small footprint;
3. A large number of machined parts are used to eliminate the accumulation of transmission deviation and transmission inconsistency caused by welding deformation and welding stress concentration caused by welding parts;
4. The transmission mesh belt has strong elongation resistance and high wear resistance, thereby improving the service life and stability of the equipment;
5. The equipment is equipped with a self-inspection device for the operation of the mesh belt, which can monitor the operation status of the mesh belt at any time, eliminating unnecessary losses caused by the poor operation of the mesh belt.
Quick Freezer warehouses are divided into large-scale and small-scale quick-freezing warehouses according to the tonnage of quick-freezing. Among them, large-scale quick-freezing warehouses are generally civil construction warehouses, and the refrigerant is ammonia refrigeration. Most of the small quick-freezers are modular structures, and most of them are refrigerated by Freon. The warehouse is in the form of a square or a cuboid as a whole.
Precautions for quick-freezing storage installation
1、The foundation of quick-freezing cold storage is affected by low temperature, and the moisture in the soil is easy to freeze. As the volume expands after the soil freezes, it will cause ground cracks and deformation of the entire building structure, which will make the cold storage unusable in severe cases. For this reason, in addition to the effective insulation layer, the floor of the quick-freezing cold storage must be treated under the insulation layer to prevent the soil from freezing.
2、The installation of quick-freezing cold storage adopts stainless steel plate, embossed aluminum plate, color steel plate, and plastic-coated steel plate as panels, rigid polyurethane foam as insulation material, and composite wall panels made of advanced technology. It is light in weight, high in specific strength, and heat-insulating. Good performance, corrosion resistance, anti-aging, anti-moth, non-toxic, non-mildew, and it can show its superiority when used at a lower temperature. The inner and outer panels of the warehouse board are made of colored steel plates (the base material is galvanized steel plate). The core material of the warehouse board is foamed rigid polyurethane or pasted polystyrene foam board. Since all components except the ground are prefabricated in a professional factory according to uniform standards and assembled on site, the construction progress is fast and the construction period is short.
3、The quick-freezing cold storage is divided into three levels: L, D, and J. The storage temperature is 5~-5°C, -10~18°C and -20~-23°C, and the special cold storage can reach below -30°C, which can meet different needs , is an ideal cold storage for storing meat, aquatic products, poultry eggs, dairy products, fruits, vegetables, industrial raw materials, and low-temperature test environments, and is widely used in various industries.
4、The quick-freezing cold storage is easy to install and disassemble: the storage body adopts the buckle-type connection of the embedded parts inside the board wall, which is convenient for assembly, disassembly and transportation, and the assembly and use time is short. It can be delivered in ~5 days, which is especially suitable for mobile units such as troops, factories and mines, and remote areas.
5、 Due to the heat preservation and superior performance of the quick-freezing cold storage, the cooling speed is fast and the heat preservation time is long. Compared with other cold storage, it can generally save energy by 30~40%.
Precautions for the use and maintenance of quick freezer:
1、Prevent freezing and thawing cycles, freezing crisps, and freezing of building structures.
2、Protect the floor from freezing and damage.
3、The use of quick-freezing warehouses should be in accordance with the design requirements, give full play to the freezing and refrigeration capabilities, ensure safe production and product quality, and maintain the cold storage building structure. The warehouse should be managed by a special team, and the responsibility should be assigned to everyone. Every warehouse door, every piece of equipment and tools must be responsible.
4、The quick-freezing warehouse is made of heat-insulating materials, which are afraid of water, tide, heat, and running cold. It is necessary to turn off ice, frost, water, doors, and lights.
5.、The quick blast freezer must make reasonable use of the storage capacity, continuously summarize and improve the method of product stacking, arrange the storage space and stacking height safely and reasonably, and improve the utilization rate of the quick freezer.
Scope of application of spiral quick freezer: prepared food, ice cream, pasta, cut meat and poultry, aquatic products, fried food, small packaged food, etc.
1. The spiral quick-freezing room has a large freezing capacity. Due to the double-helix structure, the characteristics of the spiral quick-freezing machine are brought into full play;
2. Compact structure, small footprint;
3. A large number of machined parts are used to eliminate the accumulation of transmission deviation and transmission inconsistency caused by welding deformation and welding stress concentration caused by welding parts;
4. The transmission mesh belt has strong elongation resistance and high wear resistance, thereby improving the service life and stability of the equipment;
5. The equipment is equipped with a self-inspection device for the operation of the mesh belt, which can monitor the operation status of the mesh belt at any time, eliminating unnecessary losses caused by the poor operation of the mesh belt.
Quick Freezer warehouses are divided into large-scale and small-scale quick-freezing warehouses according to the tonnage of quick-freezing. Among them, large-scale quick-freezing warehouses are generally civil construction warehouses, and the refrigerant is ammonia refrigeration. Most of the small quick-freezers are modular structures, and most of them are refrigerated by Freon. The warehouse is in the form of a square or a cuboid as a whole.
Precautions for quick-freezing storage installation
1、The foundation of quick-freezing cold storage is affected by low temperature, and the moisture in the soil is easy to freeze. As the volume expands after the soil freezes, it will cause ground cracks and deformation of the entire building structure, which will make the cold storage unusable in severe cases. For this reason, in addition to the effective insulation layer, the floor of the quick-freezing cold storage must be treated under the insulation layer to prevent the soil from freezing.
2、The installation of quick-freezing cold storage adopts stainless steel plate, embossed aluminum plate, color steel plate, and plastic-coated steel plate as panels, rigid polyurethane foam as insulation material, and composite wall panels made of advanced technology. It is light in weight, high in specific strength, and heat-insulating. Good performance, corrosion resistance, anti-aging, anti-moth, non-toxic, non-mildew, and it can show its superiority when used at a lower temperature. The inner and outer panels of the warehouse board are made of colored steel plates (the base material is galvanized steel plate). The core material of the warehouse board is foamed rigid polyurethane or pasted polystyrene foam board. Since all components except the ground are prefabricated in a professional factory according to uniform standards and assembled on site, the construction progress is fast and the construction period is short.
3、The quick-freezing cold storage is divided into three levels: L, D, and J. The storage temperature is 5~-5°C, -10~18°C and -20~-23°C, and the special cold storage can reach below -30°C, which can meet different needs , is an ideal cold storage for storing meat, aquatic products, poultry eggs, dairy products, fruits, vegetables, industrial raw materials, and low-temperature test environments, and is widely used in various industries.
4、The quick-freezing cold storage is easy to install and disassemble: the storage body adopts the buckle-type connection of the embedded parts inside the board wall, which is convenient for assembly, disassembly and transportation, and the assembly and use time is short. It can be delivered in ~5 days, which is especially suitable for mobile units such as troops, factories and mines, and remote areas.
5、 Due to the heat preservation and superior performance of the quick-freezing cold storage, the cooling speed is fast and the heat preservation time is long. Compared with other cold storage, it can generally save energy by 30~40%.
Precautions for the use and maintenance of quick freezer:
1、Prevent freezing and thawing cycles, freezing crisps, and freezing of building structures.
2、Protect the floor from freezing and damage.
3、The use of quick-freezing warehouses should be in accordance with the design requirements, give full play to the freezing and refrigeration capabilities, ensure safe production and product quality, and maintain the cold storage building structure. The warehouse should be managed by a special team, and the responsibility should be assigned to everyone. Every warehouse door, every piece of equipment and tools must be responsible.
4、The quick-freezing warehouse is made of heat-insulating materials, which are afraid of water, tide, heat, and running cold. It is necessary to turn off ice, frost, water, doors, and lights.
5.、The quick blast freezer must make reasonable use of the storage capacity, continuously summarize and improve the method of product stacking, arrange the storage space and stacking height safely and reasonably, and improve the utilization rate of the quick freezer.
The working principle and difference between tunnel quick freezer and cold storage quick freezer
Abalone Quick Freezer
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