Tajikistan Chicken Slaughtering and Processing Plant Project
2022-12-16
Project Year : 2021
Project Name : Tajikistan Chicken Slaughtering Poultry Quick-frozen Cold Storage
Project Equipment : 3 ton Double Spiral Quick Freezer Tunnel, 12 ton/day Flake Ice Machine, Quick Freezer Room, Water Chiller, Cold Storage Room
Client Background : The client is a large local state-owned enterprise in Tajikistan, and it is also the largest large poultry enterprise in the area integrating poultry hatching, breeding and broiler processing. The annual output is more than 5 million chickens, of which 3 million are transported to the poultry farm for breeding. The remaining chickens of the enterprise will be provided to other poultry houses across the country to provide high-quality broilers. The production building includes poultry receiving, slaughtering and feather cutting, poultry cleaning and chilling, poultry processing and packing, special meat freezers and product warehouses with a maximum temperature of 18°C. In order to determine the quality of the product, special laboratories have been established to monitor the quality, type, size and other necessary indicators during the slaughter and production of the finished product. Finally, the finished and packaged products are placed in a dedicated cold storage.
Customer Demands: Poultry meat can be frozen in a short time without losing its quality and nutritional value; equipment operation is required to be fully automated; strict temperature control.
1. 3T/h Spiral Tunnel Storage -35°C - - 40°C
2. 10T/8h Quick freezer -30°C - -40°C
3. Low temperature cold storage -18°C - -24°C
4. Pre-cooling room -5.5°C
5. Low temperature operation room 15.5°C
Project Functions : low-temperature processing workshop, slaughter pre-cooling, quick-freezing, cold storage, low-temperature processing,
Our company has participated in the design, construction, commissioning and delivery of the customer's slaughtering and processing workshop. The projects provided include 3 tons of double spiral quick freezer tunnel storage, 12T flake ice machine, 10T/8hours quick freezing storage, water chiller, cold storage, low temperature operation room, etc. .
According to the slaughtering and processing process, the following introduces the use of the equipment provided by our company in the customer's factory one by one:
12 tons of flake ice machine: the flake ice machine is directly installed above the spiral pre-cooler, and the flake ice is directly dropped into the spiral pre-cooler after being prepared and mixed with water to form ice water of about +4 degrees, which is used to cool the dehaired broilers . This super-cooling process locks all the deliciousness of the chicken tightly inside, locks the freshness of the chicken, and prevents the meat's aroma from being released too quickly.
Chiller: Cool down the room temperature water to about 4 degrees for chicken cooling. When the amount of slaughter is not large, use the chiller directly instead of turning on the flake ice machine to save electricity.
Low-temperature operation room and packaging room: After the chicken is slaughtered, it is pre-treated in a low-temperature operation room of +15 degrees, such as splitting, to increase the added value of the chicken. After quick freezing, the chicken is packaged at +15 degrees, and then sent to the freezer for long-term storage. Both the low-temperature operation room and the packaging room use double-outlet air-cooling fans, with soft air and low noise, ensuring the comfort of workers working inside.
Temporary storage room: When some chickens are processed and the amount is not large, they can be placed in the temporary storage room at +5 degrees to wait for quick freezing in the quick-freezing device, which can improve the quality of the chicken.
Spiral quick-freezing machine: A 3-ton-per-hour double-screw quick-freezing machine is used. The pre-cooled broiler enters the -40-degree spiral quick-freezing machine for quick freezing. The quick-freezing process can maximize the nutritional value and delicious taste of chicken. Due to the double-drum structure, the spiral quick-freezing machine has a compact structure, a small footprint, and high quick-freezing efficiency. The whole body adopts stainless steel conveyor chain plate and heat preservation storage body to ensure food hygiene.
10T/8-hour quick-freezing warehouse: When the goods are relatively small, the double-screw quick-freezing machine is not turned on, and the air cooler is used for quick-freezing to save equipment power consumption.
Freezer: The chicken that has been quick-frozen by the quick-freezing equipment is stored in a -18-degree freezer, and shipped when necessary. The cold storage adopts the form of multiple units to ensure that the other one works normally during the maintenance of the refrigeration system, so as to maintain the temperature of the storage without causing the product to deteriorate. A single unit uses 2 cooling fans to make the temperature in the warehouse uniform, and the goods can be evenly cooled without deterioration
Project Name : Tajikistan Chicken Slaughtering Poultry Quick-frozen Cold Storage
Project Equipment : 3 ton Double Spiral Quick Freezer Tunnel, 12 ton/day Flake Ice Machine, Quick Freezer Room, Water Chiller, Cold Storage Room
Client Background : The client is a large local state-owned enterprise in Tajikistan, and it is also the largest large poultry enterprise in the area integrating poultry hatching, breeding and broiler processing. The annual output is more than 5 million chickens, of which 3 million are transported to the poultry farm for breeding. The remaining chickens of the enterprise will be provided to other poultry houses across the country to provide high-quality broilers. The production building includes poultry receiving, slaughtering and feather cutting, poultry cleaning and chilling, poultry processing and packing, special meat freezers and product warehouses with a maximum temperature of 18°C. In order to determine the quality of the product, special laboratories have been established to monitor the quality, type, size and other necessary indicators during the slaughter and production of the finished product. Finally, the finished and packaged products are placed in a dedicated cold storage.
Customer Demands: Poultry meat can be frozen in a short time without losing its quality and nutritional value; equipment operation is required to be fully automated; strict temperature control.
1. 3T/h Spiral Tunnel Storage -35°C - - 40°C
2. 10T/8h Quick freezer -30°C - -40°C
3. Low temperature cold storage -18°C - -24°C
4. Pre-cooling room -5.5°C
5. Low temperature operation room 15.5°C
Project Functions : low-temperature processing workshop, slaughter pre-cooling, quick-freezing, cold storage, low-temperature processing,
Our company has participated in the design, construction, commissioning and delivery of the customer's slaughtering and processing workshop. The projects provided include 3 tons of double spiral quick freezer tunnel storage, 12T flake ice machine, 10T/8hours quick freezing storage, water chiller, cold storage, low temperature operation room, etc. .
According to the slaughtering and processing process, the following introduces the use of the equipment provided by our company in the customer's factory one by one:
12 tons of flake ice machine: the flake ice machine is directly installed above the spiral pre-cooler, and the flake ice is directly dropped into the spiral pre-cooler after being prepared and mixed with water to form ice water of about +4 degrees, which is used to cool the dehaired broilers . This super-cooling process locks all the deliciousness of the chicken tightly inside, locks the freshness of the chicken, and prevents the meat's aroma from being released too quickly.
Chiller: Cool down the room temperature water to about 4 degrees for chicken cooling. When the amount of slaughter is not large, use the chiller directly instead of turning on the flake ice machine to save electricity.
Low-temperature operation room and packaging room: After the chicken is slaughtered, it is pre-treated in a low-temperature operation room of +15 degrees, such as splitting, to increase the added value of the chicken. After quick freezing, the chicken is packaged at +15 degrees, and then sent to the freezer for long-term storage. Both the low-temperature operation room and the packaging room use double-outlet air-cooling fans, with soft air and low noise, ensuring the comfort of workers working inside.
Temporary storage room: When some chickens are processed and the amount is not large, they can be placed in the temporary storage room at +5 degrees to wait for quick freezing in the quick-freezing device, which can improve the quality of the chicken.
Spiral quick-freezing machine: A 3-ton-per-hour double-screw quick-freezing machine is used. The pre-cooled broiler enters the -40-degree spiral quick-freezing machine for quick freezing. The quick-freezing process can maximize the nutritional value and delicious taste of chicken. Due to the double-drum structure, the spiral quick-freezing machine has a compact structure, a small footprint, and high quick-freezing efficiency. The whole body adopts stainless steel conveyor chain plate and heat preservation storage body to ensure food hygiene.
10T/8-hour quick-freezing warehouse: When the goods are relatively small, the double-screw quick-freezing machine is not turned on, and the air cooler is used for quick-freezing to save equipment power consumption.
Freezer: The chicken that has been quick-frozen by the quick-freezing equipment is stored in a -18-degree freezer, and shipped when necessary. The cold storage adopts the form of multiple units to ensure that the other one works normally during the maintenance of the refrigeration system, so as to maintain the temperature of the storage without causing the product to deteriorate. A single unit uses 2 cooling fans to make the temperature in the warehouse uniform, and the goods can be evenly cooled without deterioration
Case Study:Advanced Double Spiral Freezer Technology Enhancing Salt-Baked Chicken Flavor
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