Double-spiral Blast freezer Case
2022-11-11
Guangzhou Bingquan designed, constructed and provided a complete set of refrigeration technology solutions and equipment systems for this customer's national poultry agro-industrial complex project, including a double-spiral blast freezer, a 12-ton flake ice machine, a quick-freezing warehouse, a Low temperature temporary storage room, one operation room, two low temperature refrigerators. Among them, the double-spiral quick-freezing system is the first quick-freezing system introduced in the country.
Customer Requirement 1:
The customer's quick-frozen product is white striped chicken. The required amount of quick-freezing in one hour is 3000kg. The core temperature needs to be lowered to -18°C within 12 minutes, and the minimum temperature is required to reach -40°C.
Bingquan suggested plan:
The customer uses a double-spiral blast freezer. Different from the single-screw quick-freezer that the customer originally wanted to choose, the double-screw quick-freezer has the characteristics of higher efficiency, more energy saving and large quick-freezing capacity in addition to the main features of the single-screw quick-freezer.
It can 100% meet the daily quick-freezing amount required by customers, and the internal temperature can be kept at -42 ℃. It is easier to match with other supporting equipment when the import and export are at the same height.
Advantages of CBFI Double Spiral Blast Freezer
1. Thermal insulation structure
It is composed of stainless steel metal thermal insulation board, and the inner polyurethane is filled with foam. The inner panel of the bottom plate is made of 3mm thick stainless steel plate, which is completely welded by stainless steel continuously, without water seepage and settlement.
2. Conveyor belt
Made of SUS304 stainless steel, high-strength stainless steel special elastic steel wire, both ends are welded with special caps, the operation is more stable and reliable than hot melt forming, and the service life is longer.
3. Transmission structure
Each rotating cage of the spiral freezer is driven by a reducer, the transmission is stable and reliable, and the super sealing performance can ensure long-term stable operation in low temperature and humid environments.
4. Evaporator
Made of industrial aluminum alloy material, large-diameter alloy aluminum tube, high flanging and large fins, high tube density and good heat transfer performance.
5. Control system
The electrical control cabinet is made of SUS304 stainless steel, controlled by PLC or touch screen.
Customer Requirement 2: It is necessary to reasonably configure the corresponding equipment according to the slaughtering process of white striped chicken
Ice Spring Solutions
The engineers of CBFI Solution Group have rich experience in the design and configuration of the slaughtering industry, and have been responsible for many large-scale slaughtering projects at home and abroad, such as the large-scale pig slaughtering project of domestic XX enterprises, the domestic Qiandama cold storage project, and the world's largest pangasius leading enterprise quick-freezing storage project Wait.
Our engineers are very familiar with the slaughter production process of various types of poultry and seafood. After the slaughtering and pre-cooling of the white-striped chicken, it will first be divided in the processing workshop, and then sent to the double-spiral quick-freezing tunnel machine for quick-freezing. Enter the ordinary quick-freezing warehouse for quick-freezing, and after the quick-freezing, enter the low-temperature refrigerator for storage.
According to this process, a flake ice machine is configured for pre-cooling, a double-spiral quick-freezer is used for quick-freezing, a low-temperature temporary storage room is used for temporary storage, an ordinary quick-freezing warehouse is used for stockpiling, and two low-temperature refrigeration rooms are used for storage.
Customer Requirement 1:
The customer's quick-frozen product is white striped chicken. The required amount of quick-freezing in one hour is 3000kg. The core temperature needs to be lowered to -18°C within 12 minutes, and the minimum temperature is required to reach -40°C.
Bingquan suggested plan:
The customer uses a double-spiral blast freezer. Different from the single-screw quick-freezer that the customer originally wanted to choose, the double-screw quick-freezer has the characteristics of higher efficiency, more energy saving and large quick-freezing capacity in addition to the main features of the single-screw quick-freezer.
It can 100% meet the daily quick-freezing amount required by customers, and the internal temperature can be kept at -42 ℃. It is easier to match with other supporting equipment when the import and export are at the same height.
Advantages of CBFI Double Spiral Blast Freezer
1. Thermal insulation structure
It is composed of stainless steel metal thermal insulation board, and the inner polyurethane is filled with foam. The inner panel of the bottom plate is made of 3mm thick stainless steel plate, which is completely welded by stainless steel continuously, without water seepage and settlement.
2. Conveyor belt
Made of SUS304 stainless steel, high-strength stainless steel special elastic steel wire, both ends are welded with special caps, the operation is more stable and reliable than hot melt forming, and the service life is longer.
3. Transmission structure
Each rotating cage of the spiral freezer is driven by a reducer, the transmission is stable and reliable, and the super sealing performance can ensure long-term stable operation in low temperature and humid environments.
4. Evaporator
Made of industrial aluminum alloy material, large-diameter alloy aluminum tube, high flanging and large fins, high tube density and good heat transfer performance.
5. Control system
The electrical control cabinet is made of SUS304 stainless steel, controlled by PLC or touch screen.
Customer Requirement 2: It is necessary to reasonably configure the corresponding equipment according to the slaughtering process of white striped chicken
Ice Spring Solutions
The engineers of CBFI Solution Group have rich experience in the design and configuration of the slaughtering industry, and have been responsible for many large-scale slaughtering projects at home and abroad, such as the large-scale pig slaughtering project of domestic XX enterprises, the domestic Qiandama cold storage project, and the world's largest pangasius leading enterprise quick-freezing storage project Wait.
Our engineers are very familiar with the slaughter production process of various types of poultry and seafood. After the slaughtering and pre-cooling of the white-striped chicken, it will first be divided in the processing workshop, and then sent to the double-spiral quick-freezing tunnel machine for quick-freezing. Enter the ordinary quick-freezing warehouse for quick-freezing, and after the quick-freezing, enter the low-temperature refrigerator for storage.
According to this process, a flake ice machine is configured for pre-cooling, a double-spiral quick-freezer is used for quick-freezing, a low-temperature temporary storage room is used for temporary storage, an ordinary quick-freezing warehouse is used for stockpiling, and two low-temperature refrigeration rooms are used for storage.
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